I’m doing absolutely fantastic and having a lot of fun showing off my Willys build. I wish I had done this stuff on so many other projects…. Here’s what I did yesterday. I built a transfercase shifter out of the shorter of the two originally used on a Spicer 18 ‘case. There’s a 7/16″ threaded hole on the driver side of the AX-15 trans near the transfercase flange. The hole in the lever was 1/2″ so I had to make a little bushing on the lathe to make it fit nice. Welded a piece of flatstrap to the end of the shifter that originally shifted the 18. Drilled a hole in it and fabbed a short link to the lever on the 231. Need to find a boot to cover the hole that’s about 6″ long. No worries. The Shifter for the AX-15 was much simpler. I had a AX-15 shifter that the top part had come off of leaving just a 4″ long stub. I simply welded an old T-90 shifter onto it and bolted it down. Now I needed some tinwork. Here is what I came up with:
This is some aluminum sign material from a old carwash I demoed it out of. The stuff is strong tho and takes a bit of work to bend. I clamp a piece of pipe in my vise and form it over that. Otherwise, I just use compound aviation snips to cut the shape out. A hole saw started the shifter hole and I enlarged it from there to a good fit.
That’s how it’s looking for now. I need to do something with the E brake handle. that’s what is lying on the driver floor. It needs a new cable and a e-brake sure is nice to have. The seat BTW is a Jeep Comanche unit and sits in there nicely…. Next up? A Dana 44 front axle!